Case Study: Westcombe Dairy

Performance & Savings:

A measure of how efficiently a solar system converts sunlight into usable electricity. It’s the ratio of actual energy output to the system’s theoretical maximum output, as a percentage.

Grid Independence:

38%

The time it takes for a solar panel system’s energy savings to equal the initial installation cost. It’s calculated by dividing the total cost by annual savings from reduced energy bills.

Estimated Payback Period:

4.5 Years

The predicted amount of money a household or business saves on energy bills each month after installing a solar power system, based on energy production.

Estimated Monthly Bill Saving:

£2,452

The predicted amount of money a household or business saves on energy bills annually after installing a solar power system, based on energy production.

Estimated Annual Bill Saving:

£29,424

The total amount of money saved on energy bills over the entire lifespan of a solar system, accounting for installation costs and energy production.

Estimated Net Lifetime Bill Saving:

£1,038,845

System Overview:

The total capacity of a solar power system, measured in kilowatts (kW), which indicates how much electricity the system can produce under ideal conditions.

System Size:

231kW

How many photovoltaic modules (solar panels) were installed on this case study. PV modules are responsible for generating renewable energy from sunlight.

PV Modules:

428

Essential components in solar power systems that convert the direct current (DC) electricity produced by solar panels into alternating current (AC) electricity, for homes and businesses.

Inverters:

2x30kW + 2x50kW

Devices that maximise the energy output of each solar panel by adjusting voltage and current, ensuring optimal performance even when some panels are shaded or underperforming.

Optimizers:

428

Predicted Impact:

The total amount of electricity a solar power system generates in a year, typically measured in megawatt-hours (MWh), based on the system’s size and sunlight exposure.

Annual Energy Production:

199.8MWh

The total direct current (DC) capacity of a solar power system, measured in kilowatts (kW), based on the combined output of all the solar panels under ideal conditions.

Installed DC Power:

231kWp

The highest amount of alternating current (AC) electricity a solar power system has produced at any given time, typically measured in kilowatts (kW), after conversion from DC.

Max Achieved AC Power:

160kW

The amount of carbon dioxide (CO2) a solar power system prevents from being released into the atmosphere each year by replacing electricity generated from fossil fuels, measured in tons.

Annual CO2 Emissions Saved:

51t

The number of trees needed to absorb the same amount of CO2 emissions that a solar power system prevents each year, illustrating the environmental benefit in tree terms.

Equivalent Trees Planted (annually):

2,342

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Westcombe Dairy

Client Overview:

Westcombe Dairy is a Somerset cheesemaker and regenerative farming business, producing traditional unpasteurised cheeses including its clothbound Westcombe Cheddar, Duckett’s Aged Caerphilly and Ricotta, using raw milk from its own herd. With a strong connection to the land, the business places sustainability, soil health and pasture diversity at the heart of its approach.

As an energy-intensive dairy and food production site, Westcombe wanted to make better use of its available roof space to generate more of its own electricity. Solar offered an opportunity to reduce ongoing energy costs and reliance on the grid, while supporting the business’s wider commitment to a more sustainable and resilient way of working.

Project Scope:

Sunlit Solar was appointed to upgrade and expand Westcombe Dairy’s existing solar PV system, replacing the older installation and increasing the site’s overall solar generation capacity.

The project was carefully designed to retain the original Feed-in Tariff linked to the existing system, so Westcombe could continue to benefit from those generation payments while adding significantly more solar capacity across the available roof space.

The aim was to make better use of the site’s roof area, increase the amount of renewable electricity generated on site and reduce reliance on grid electricity, all while protecting the value of the original solar investment.

Solution Implemented:

Our team designed and installed a bespoke commercial solar PV array for Westcombe Dairy, carefully planned around the site, the original installation and its available roof areas.

The system includes 428 PV modules, supported by two 30kW and two 50kW inverters. This design helps the business capture as much usable solar energy as possible, while supporting strong long-term performance across the installation.

Results Achieved:

The upgraded system comprises 428 solar panels, supported by two 30kW and two 50kW inverters. The design was developed to make effective use of the available roof areas, increase on-site renewable generation and deliver strong, reliable performance over the long term.

By tailoring the system around the site and the business’s energy requirements, Westcombe Dairy can now generate a much greater proportion of its electricity from solar while making full use of the roof space available.

Clean Energy Generation:

The completed solar PV system is predicted to generate approximately 199.8MWh of clean energy each year.

By producing more of its own electricity on site, Westcombe Dairy is expected to reduce its dependence on traditional grid energy, helping to lower running costs and improve long-term operational efficiency.

Carbon Emissions Reduction:

The system is also predicted to save around 51 tonnes of CO₂ emissions each year, equivalent to planting approximately 2,342 trees annually.

This reduction supports Westcombe Dairy’s wider commitment to a more sustainable way of working, helping the business lower its environmental impact while generating more of its own renewable electricity on site.

Operational Efficiency:

With an estimated monthly bill saving of £2,452.19, an estimated net lifetime bill saving of £1,038,845 and a predicted payback period of less than five years, the installation shows the long-term value a well-designed commercial solar system can offer.

If your business has suitable roof space, solar could help reduce energy costs, improve sustainability and provide long-term protection against rising electricity prices.

Contact our local, family-run Somerset team to arrange a no-obligation site survey and find out what solar could achieve for your business.

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Or email us at info@sunlit-solar.co.uk

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